Gwaro Rakadzama reGranite Platform Leveling: Iva nechokwadi chekuti Kuyera & Kugadzira Machining kwakarurama

Mapuratifomu eGranite—kusanganisira mapuratifomu egranite akanyatsogadzirwa, mapuratifomu ekuongorora, uye mapuratifomu emidziyo—ndiwo maturusi ekutanga mukugadzira nemazvo, metrology, uye kudzora mhando. Akagadzirwa kubva kugranite yepamusoro-soro ye "Jinan Green" (dombo rinozivikanwa pasi rose) kuburikidza neCNC machining uye hand lapping, mapuratifomu aya ane magumo matema akapfava, chimiro chakasimba, uye magadzirirwo akafanana. Zvakanakira zvikuru—simba guru (simba rekumanikidza ≥2500kg/cm²), kuomarara kweMohs 6-7, uye kuramba ngura, acids, uye magnetism—zvinovabvumira kuchengetedza kunyatsojeka kwakanyanya pasi pemitoro inorema uye kuchinja-chinja kwekushisa kwakajairika. Zvisinei, kunyange mapuratifomu egranite emhando yepamusoro haagone kupa mhedzisiro chaiyo pasina kuenzana kwakakodzera. Semutengesi anotungamira wepasi rose wezvishandiso zvegranite zvinonyatsogadzirwa, ZHHIMG yakazvipira kugovera matekiniki ehunyanzvi ekuenzana, ichikubatsira kuwedzera mashandiro epuratifomu yako yegranite.

1. Nei Kuyera Kwakakodzera Kwakakosha Pamapuratifomu eGranite

Puratifomu yegranite isina kuenzana inoderedza kukosha kwayo kukuru senzvimbo yekutarisisa chaiyo:
  • Zvikanganiso Pakuyera: Kunyangwe kutsauka kubva padanho re 0.01mm/m kunogona kukonzera kuverenga kusina kururama pakuongorora zvidimbu zvidiki zvebasa (semuenzaniso, zvikamu zve semiconductor kana magiya ekugadzirisa).
  • Kugoverwa Kwemutoro Usina Kuenzana: Nekufamba kwenguva, huremu husina kuenzana pazvitsigiro zvepuratifomu zvinogona kukonzera kukanganiswa kwegranite, zvichikanganisa zvachose kunyatsorongeka kwayo.
  • Kusashanda zvakanaka kweMidziyo: Pamapuratifomu anoshandiswa semabhesi emuchina weCNC kana matafura ekushanda eCMM, kusashanda zvakanaka kwemuchina kunogona kukonzera kudedera kwakanyanya, kuderedza hupenyu hwematurusi uye kunyatsoshanda zvakanaka kwemuchina.
Kuenzanisa zvakanaka kunoita kuti nzvimbo yekushanda yepuratifomu irambe iri chiratidzo chechokwadi chakarara—kuchengetedza kururama kwayo (kusvika kuGiredhi 00, kukanganisa kwekutsetseka ≤0.003mm/m2) uye kuwedzera hupenyu hwayo hwekushanda (makore anopfuura gumi).

2. Kugadzirira Kuenzanisa: Zvishandiso & Kugadzirisa

Usati watanga, unganidza maturusi anodiwa uye iva nechokwadi chekuti nzvimbo yekuisa inosangana nezvinodiwa zvekutanga kuti usashandise patsva.

2.1 Zvishandiso Zvakakosha

Chishandiso Chinangwa
Nhamba yemagetsi yakayerwa (0.001mm/m kurongeka) Kuti pave nekuenzana kwepamusoro-soro (zvinokurudzirwa kumapuratifomu eGiredhi 0/00).
Nhamba yeBumburu (0.02mm/m kurongeka) Kune vanoongorora mazinga kana kuti vanoongorora zvinhu nguva dzose (zvakakodzera mapuratifomu eGiredhi 1).
Chigadziko cheGranite Chinogadziriswa Inofanira kunge iine huremu hunokwanisa kutakura zvinhu ≥1.5x kupfuura huremu hwepuratifomu (semuenzaniso, puratifomu ye1000×800mm inoda chigadziko che200kg+).
Kuyera tepi (kunyatsojeka kwemm) Kuisa chikuva pakati pechikuva uye kuva nechokwadi chekuti kugoverwa kwacho kwakaenzana.
Seti yeHex Wrench Kugadzirisa tsoka dzekuenzana kwechigadziko (zvinoenderana nezvisungo zvechigadziko).

2.2 Zvinodiwa Nezvakatipoteredza

  • Nzvimbo Yakagadzikana: Isa chigadziko pauriri hwakasimba hwekongiri (kwete pamusoro pemapuranga kana makapeti) kudzivirira kudedera kana kunyura.
  • Kudzora Tembiricha: Ita kuti tembiricha isatsvedzerere muimba ine tembiricha yakagadzikana (20±2℃) uye hunyoro hwakaderera (40%-60%)—kuchinja-chinja kwetembiricha kunogona kukonzera kukura/kukwenya kwegranite kwenguva pfupi, kuverenga kwakakombama.
  • Kudengenyeka Kushoma: Chengeta nzvimbo yacho isina michina inorema (semuenzaniso, machira eCNC) kana kufamba kwetsoka panguva yekuyera kuti uve nechokwadi chekuti zviyero zvakarurama.

3. Nzira yeKuenzanisa Nhanho neNhanho yeGranite Platform

Tevedzera matanho masere aya ehunyanzvi kuti uwane kuenzana kwakakodzera—kunoshanda kumapuratifomu mazhinji egranite akajairika (saizi 300×200mm kusvika 4000×2000mm) uye mastand ane mapoinzi ekutsigira anopfuura mashanu.

Danho 1: Gadzirisa Chigadziko Chekutanga

Isa chinogadziriswa panzvimbo yaunoda. Zunza zvinyoro nyoro chinogadziriswa kuti uone kana chisina kugadzikana. Kana chikazunguzika, gadzirisa tsoka dziri kuenzana (dzichitenderera newachi kuenda pasi, pesana newachi kuti usimudze) kusvika chinogadziriswa chakasimba uye chisisafambi. Izvi zvinodzivirira chinogadziriswa kuti chisafambise panguva yekuisa puratifomu.

Danho rechipiri: Ziva Nzvimbo dzeRutsigiro Dzekutanga neDzechipiri

Nzvimbo zhinji dzekugara dzine mapoinzi mashanu ekutsigira: matatu kudivi rimwe uye maviri kudivi rakapesana. Kuti zvive nyore kuenzana (mapoinzi matatu asiri ecollinear anotsanangura plane), sarudza:
  • Nzvimbo Dzinokosha Dzekutsigira: Nzvimbo yepakati (A1) yerutivi rwemapoinzi matatu, pamwe chete nenzvimbo mbiri dzekupedzisira (A2, A3) dzerutivi rwemapoinzi maviri. Nzvimbo idzi nhatu dzinoumba triangle yeisosceles, zvichiita kuti mutoro ugovaniswe zvakaenzana.
  • Mapoinzi ekutsigira echipiri: Mapoinzi maviri asara (B1, B2) ari kudivi remapoinzi matatu. Dzikisa izvi zvishoma kuitira kuti zvisabate puratifomu pakutanga—zvichashandiswa gare gare kudzivirira kutsauka kwepuratifomu pasi pemutoro.
Kune zvigadziko zvine mapoinzi asina kuenzana (semuenzaniso, 7), tevera pfungwa imwecheteyo: sarudza mapoinzi matatu ekutanga anoumba triangle yakagadzikana, wodzikisa mamwe ese.

zviridzwa zvine hunyanzvi hwepamusoro

Danho rechitatu: Isa pakati pepuratifomu paStand

Simudza chikuva chegranite (shandisa makapu ekukweva kana chishandiso chekusimudza kuti usakwenye pamusoro) wochiisa pachikuva. Shandisa tepi yekuyera kuti utarise daro kubva kumucheto wega wega wechikuva kusvika kumucheto wakakodzera wechikuva. Gadzirisa nzvimbo yechikuva kusvika mipata yafanana (±5mm) kumativi ese—izvi zvinoita kuti nzvimbo dzekutsigira dzive nehuremu hwakaenzana.

Danho rechina: Ongororazve Kugadzikana kweSitendi

Mushure mekuisa puratifomu, svetera zvinyoro nyoro kubva kumativi akasiyana kuti uone kuti inoramba yakagadzikana. Kana kusagadzikana kukaonekwa, dzokorora Danho 1 kuti ugadzirise tsoka dzechigadziko dzakaringana—usaenderera mberi kusvika chigadziko chanyatsosimba.

Danho rechishanu: Kuenzanisa Nekunyatsoshandisa Electronic Level

Iri ndiro danho guru rekuwana kurongeka kwakarurama kwakatwasuka:
  1. Isa Level: Isa level yemagetsi yakaganhurirwa panzvimbo yekushanda yepuratifomu iri padivi peX-axis (kureba). Nyora kuverenga (N1).
  2. Tenderedza & Yera: Tenderedza nhanho 90° counterclockwise kuti ienderane neY-axis (upamhi). Rekodha kuverenga (N2).
  3. Gadzirisa Pfungwa Huru Uchishandisa Zvawaverenga:
    • Kana N1 (X-axis) iri positive (kuruboshwe rwakakwira) uye N2 (Y-axis) iri positive (kuruboshwe rwakakwira): Dzikisa A1 (pakati pe primary point) nekutenderedza tsoka yayo ichienzanisa newachi, uye simudza A3 (kumashure primary point) uchipesana newachi.
    • Kana N1 iri negative (kurudyi kumusoro) uye N2 iri positive (kumberi kumusoro): Simudza A1 wodzikisa A2 (kumberi kweprimary point).
    • Dzokorora kuyerwa nekugadzirisa kusvika N1 neN2 zvese zviri mukati me ±0.005mm/m (yemapuratifomu eGiredhi 00) kana ±0.01mm/m (yemapuratifomu eGiredhi 0).
Kune mwero wemabubble: Gadzirisa kusvika bubble rave pakati pemativi ese ari maviri X neY—izvi zvinoreva kuti rough leveling yapera.

Danho 6: Shandisa Mapoinzi Ekutsigira Echipiri

Kana mapoinzi ekutanga aenzana, simudza zvishoma nezvishoma mapoinzi ekutsigira echipiri (B1, B2) kusvika angobata pasi pepuratifomu. Usasimbise zvakanyanya—mapoinzi echipiri anongopa rutsigiro rwekubatsira kudzivirira puratifomu kuti isakotame pasi pemitoro inorema, kwete kutakura huremu hukuru. Kusimbisisa zvakanyanya kuchakanganisa mwero wakawanikwa muDanho rechishanu.

Danho rechinomwe: Kukwegura Kusingachinji & Kuongororazve

Mushure mekuyera kwekutanga, rega puratifomu imire isina kukanganiswa kwemaawa makumi maviri nemana. Izvi zvinobvumira chero kushushikana kwasara mugranite kana stand kuti kubude. Mushure memaawa makumi maviri nemana, yera zvakare maX neY axes ne electronic level. Kana kutsauka kukapfuura huwandu hunogamuchirwa, dzokorora Danho rechishanu kuti udzokorore. Ingoenderera mberi nekushandisa puratifomu kana kuverenga kwagadzikana.

Danho rechisere: Gadzirai Kuongororwa Kwemazinga Enguva Dzose

Kunyangwe paine kuenzana kwakakodzera kwekutanga, shanduko dzenharaunda (semuenzaniso, kugadzikana kwepasi, kuchinja kwetembiricha) zvinogona kukanganisa huwandu hwepuratifomu nekufamba kwenguva. Ronga purogiramu yekugadzirisa:
  • Kushandiswa Kwazvo Kwakanyanya (semuenzaniso, kugadzira zvinhu zuva nezuva): Ongorora uye gadzirisazve mwedzi mitatu yega yega.
  • Kushandiswa Kwechiedza (semuenzaniso, kuongororwa kwemurabhoritari): Ongorora mwedzi mitanhatu yega yega.
  • Nyora data rese rekuenzanisa mugwaro rekugadzirisa—izvi zvinobatsira kutevedzera kugadzikana kwenguva refu kwepuratifomu uye kuona matambudziko anogona kuitika nekukurumidza.

4. Rutsigiro rweZHHIMG rweGranite Platform Leveling

ZHHIMG haingopi mapuratifomu egranite akanyatsogadzirwa chete asiwo inopa rutsigiro rwakakwana kuti uve nechokwadi chekuti unoshanda zvakanaka:
  • Mapuratifomu Akagadziriswa Zvisati Zvaitwa: Mapuratifomu ese egranite eZHHIMG anogadziriswa mazinga emufekitori asati atumirwa—zvichideredza basa riripo panzvimbo yacho.
  • Mastand Akagadzirwa Nemaoko: Tinopa mastand anogadziriswa akagadzirirwa saizi nehuremu hwepuratifomu yako, nemapad anodzivirira kudedera kuti awedzere kugadzikana.
  • Basa reKuenzanisa Nzvimbo: Kune maodha makuru (mapuratifomu anopfuura mashanu) kana mapuratifomu eGiredhi 00 akanyatsojeka, mainjiniya edu ane certification yeSGS anopa kudzidziswa kwekuenzanisa nzvimbo.
  • Zvishandiso zveCalibration: Tinopa mazinga emagetsi akaongororwa uye mazinga emabubble (zvinoenderana neISO 9001) kuti tive nechokwadi chekuti mazinga ako emukati akarurama.
Mapuratifomu ese eZHHIMG granite akagadzirwa neJinan Green granite yepamusoro, ine mvura inonyudzwa ≤0.13% uye kuomarara kweShore ≥70—zvichivimbisa kuti inochengetedza kurongeka kunyangwe mushure mekuenzana kakawanda.

5. Mibvunzo Inowanzo bvunzwa: Mibvunzo Inowanzo bvunzwa Yekuyera Mapuratifomu eGranite

Mubvunzo 1: Ndingakwanisa here kuyera puratifomu yegranite pasina electron level?

A1: Ehe—shandisa bhora repamusoro-soro (0.02mm/m accuracy) pakuyera rough level. Zvisinei, pamapuratifomu eGiredhi 00 (anoshandiswa muCMMs kana kuongororwa kweprecision), electronic level inodiwa kuti isangane nezvinodiwa zve perfect accuracy.

Mubvunzo wechipiri: Ko kana stand yangu iine mapoinzi mana chete ekutsigira?

A2: Pazvigaro zvemapoinzi mana, sarudza mapoinzi matatu ekutanga (semuenzaniso, pamberi-kuruboshwe, pamberi-kurudyi, kumashure-pakati) kuti ugadzire triangle, uye tarisa yechina sepoinzi yechipiri. Tevedzera matanho akafanana neataurwa pamusoro apa.

Mubvunzo wechitatu: Ndingaziva sei kana nzvimbo dzekutsigira dzakanyatsosimbiswa?

A3: Shandisa chipanera che torque (chakaiswa pa 5-10 N·m) kusimbisa nzvimbo dzechipiri—mira kana chipanera chadzvanya. Izvi zvinoita kuti chipanera chibatane zvinyoro nyoro pasina kukanganisa nhanho.
Kana muchida rubatsiro rwekuyera puratifomu yegranite, kana kuti muchitsvaga mapuratifomu/zvigadziko zvegranite zvine hungwaru, taurai neZHHIMG nhasi. Chikwata chedu chichakupai gwara rakagadzirirwa imi, dzidziso dzemahara dzekuyera puratifomu, uye mutengo wemakwikwi—zvichikubatsirai kuchengetedza kunyatsorongeka mumabasa enyu.

Nguva yekutumira: Nyamavhuvhu-22-2025