Kwemakumi emakore, simbi yave iri musimboti wezvishandiso zvemuchina, mafuremu emetrology, uye nzvimbo dzekushandira dzakanyatsonaka. Huremu hwayo hunoderedza kudedera, kuomarara kwayo kunodzivirira kutsauka, uye kugona kwayo kugadzira kunobvumira hunyanzvi hwakaoma. Asi sezvo maindasitiri achifambira mberi nekumhanya kwakanyanya kwespindle, kushivirira kwakasimba, uye nzvimbo dzakachena dzekugadzira, miganhu yesimbi - kuwedzera kwekupisa, kugona kubatwa nengura, nguva refu yekutungamira, uye mitengo yakakwira yesimba pakukanda - zviri kuoma kufuratira.
Shandisa imwe nzira yakanyarara uye yakangwara: epoxy granite assembly, inozivikanwawo sepolymer composite kana mineral casting. KuZHHIMG, takapedza makore gumi nemaviri apfuura tichivandudza tekinoroji iyi—kwete kungotsiva simbi chete, asi sepuratifomu yepamusoro yehurongwa hwekugadzira hunyoro hwechizvarwa chinotevera. Kuburikidza nebasa redu reCustom Mineral Casting, tinogadzira uye tinogadzira zvivakwa zvakabatana zvizere zvinosanganisa damping, kugadzikana kwekupisa, uye mashandiro akabatanidzwa nenzira idzo mafoundation echinyakare asingakwanise kuenzana nadzo.
Saka chii chaizvo chinonzi epoxy granite? Pasinei nezita racho, haina epoxy granite yechisikigo.matombo egraniteAsi, chinhu chakagadzirwa nemazvo chakaumbwa ne>90% yemafuta akasanganiswa (kazhinji quartz, basalt, kana guruva regranite rakadzokororwa) rakabatanidzwa pamwe chete ne epoxy resin system inoshanda zvakanaka. Mugumisiro wacho isanganiswa ine hunhu hwakanaka: kunyorovesa kwemukati kusvika ka10 kupfuura simbi yakakandwa, kuwedzera kwekupisa kwepedyo-zero kana kwakagadzirwa zvakanaka, uye kusadzivirirwa zvachose kungura, zvinotonhodza, uye makemikari mazhinji emumaindasitiri.
Asi mukana chaiwo uri murusununguko rwekugadzira. Kusiyana nekukanda simbi—izvo zvinoda maenga edhirowa, ukobvu hwemadziro hwakafanana, uye kugadzira zvinhu zvekugadzirisa—kukanda polymer kunotibvumira kuisa magirovhosi emutsetse, nzira dzinotonhorera, machubhu etambo, mamota, uye kunyange ma sensor pockets zvakananga muchimiro panguva yekudurura. Izvi zvinobvisa matanho ekubatanidza, zvinoderedza kuwanda kwezvikamu, uye zvinovandudza zvikuru kugadzikana kwenguva refu kwekugadzirisa.
Mumwe mugadziri wekuEurope wemichina yekuyera maoptical coordinate akachinja kuenda kuZHHIMG epoxy granite assembly ye base frame yavo ndokuona ruzha rwekuyera rwuchikonzerwa ne vibration ruchidzikira ne73%. "Kugona kwedu kudzokorora kwakaganhurirwa nema micro-resonances ari mu cast iron," mainjiniya wavo mukuru akatsanangura. "Ne mineral casting, ma frequency iwayo anonyudzwa asati asvika pa probe."
KuZHHIMG, hatibati Custom Mineral Casting senzira yekutengesa zvinhu. Nzira yega yega yakagadzirwa zvinoenderana nekushandiswa kwayo. Unoda damping yakanyanya yespindle inokurumidzira kugadzira zvinhu? Tinogadzirisa kugoverwa kwehukuru hwezvimedu uye resin viscosity kuti tiwedzere kukweshana kwemukati. Unoda ultra-low outgassing yerobhoti rinobata zvinhu zve semiconductor here? Tinoshandisa masisitimu epoxy epoxy asina kupiswa, ane VOC shoma ane certification ye ISO Class 5 cleanrooms. Uri kuronga bhiriji remetrology rinofanira kuchengetedza alignment mukati memaawa makumi maviri nemana ekupisa? Tinosanganisira mafillers ane expansion low-expansion uye ma stress-relief annealing protocols.
Kudzora uku kunobva pamaitiro edu akabatanidzwa zvakananga. Isu tinogadzira misanganiswa yedu ye resin, tinotsvaga uye tinosefa ma aggregates edu kusvika pakuenderana kwe micron-level, uye tinogadzirisa zvikamu pasi pema profiles ekupisa nehunyoro hwakarongwa. Mushure mekugadzirisa, kuumbwa kwese kwakanyatsogadzirwa kunoongororwa ne laser tracker kana photogrammetry—tichiva nechokwadi chekuti datamu dzakakosha dzinochengetwa kusvika ±10 µm pamusoro pemamita maviri, kunyangwe pa 3D geometries dzakaoma.
Uye nekuti epoxy granite inorapa patembiricha yemumba, hapana kushushikana kunobva mukutonhodza - chikonzero chinowanzoita kuti simbi dzirambe dzichidonha kwenguva refu. Chimiro chaunoisa nhasi ndicho chauchava nacho mumakore gumi anotevera.
Pamwe mukana unonyanya kukosha ndeyekumhanya. Hwaro hwesimbi yakaumbwa kare hunogona kutora mavhiki 12-16 kubva pakugadzira mapatani kusvika pakugadzira kwekupedzisira. Ne polymer composite, ZHHIMG inopa ma prototypes anoshanda zvizere mumavhiki matatu chete uye mayuniti ekugadzira mumavhiki mashanu kusvika matanhatu. Imwe kambani iri muUS iri kugadzira lathe yeCNC compact yemazino implants yakaderedza nguva yavo yekutengeswa nemwedzi mina nekungochinja kune epoxy granite assembly yedu—zvichivabvumira kuwana FDA clearance pamberi pevanokwikwidza.
Kuchengetedza mari kunoitika zviri nyore. Kunyange zvazvo mitengo yezvinhu zvakagadzirwa pakirogiramu imwe neimwe ichigona kuenzana, kubviswa kwemabasa echipiri—kuderedza kushushikana, kupenda, kugadzira michina yakawanda—kunoderedza mari yese yekumisa ngarava ne20–35% muzviitiko zvakawanda. Wedzera huremu hwakaderera hwekutumira (epoxy granite yakareruka kupfuura 20% kupfuura simbi yakakandwa) uye kuderedza zvinodiwa zvehwaro, uye nyaya yebhizinesi inova pachena.
Kusimbiswa kweindasitiri kuri kukura. Mu2025 Global Machine Tool Infrastructure Report, ZHHIMG yakaverengerwa pakati pevatatu vepamusoro pasi rose veCustom Mineral Casting, inozivikanwa ne "kugona kwayo kuita zvinhu nemazvo uye kugona kwayo kuita zvinhu nekukurumidza." Asi chinonyanya kukosha ndechekuti kuvimbika kwevatengi vedu: anopfuura 80% emapurojekiti edu ekugadzira polymer anotungamira mukudzokororwa kweodha kana kuwedzerwa kwemapuratifomu.
Takavaka zvese kubva pamafuremu eCMM ematani masere ane nzvimbo dzakasanganiswa dzemhepo kusvika kuma calibration stand anotakurika emarobhoti anoshanda mumunda. Mumwe mutengesi wemuchadenga iye zvino anoshandisa modular epoxy granite assembly system yemasero avo ekuongorora blade otomatiki—yuniti yega yega inotumirwa yakarongwa kare, ichingoda mabhaudhi pasi uye simba rekubatanidza.
Saka paunenge uchironga dhizaini yako inotevera yemuchina kana kusimudzira metrology, zvibvunze kuti: Ndiri kudziviswa here nemiganhu yesimbi—kana kuti ndine simba nemhedzisiro yemusanganiswa?
Kana mhinduro yako ichitarisa pakugadzira zvinhu zvitsva, kugadzikana, uye kumhanya, inguva yekuongorora kuti kuumbwa nemazvo ne polymer composite yepamusoro kunogona kuita sei. PaZHHIMG, hatingodururi epoxy granite chete—tinogadzira mashandiro muzvikamu zvese.
Nguva yekutumira: Zvita-31-2025