Granite Base Component Processing & Lapping: A Professional Guide for Precision Manufacturing

Kune vatengi vepasi rose vanotsvaga yakakwirira-chaiyo granite base base, kunzwisisa iyo nyanzvi yekugadzirisa mafambiro kwakakosha pakuve nechokwadi chemhando yechigadzirwa uye kusangana nezvinodiwa zvekushandisa. Senyanzvi yekugadzira granite mechanical components (ZHHIMG), tinoomerera kune yakasimba yekugadzirisa zviyero uye maitiro ekugadzirwa kwesainzi kuti tipe vatengi zvinhu zvakavimbika, zvepamusoro-soro zvegranite base. Pazasi pane yakadzama sumo yekugadziriswa uye kupeta maitiro egranite base zvikamu, pamwe neakakosha kufunga.

1. Precondition for Processing: Kutsamira pane Dhizaini Dhizaini

Kugadziriswa kwegranite base components ibasa rakanyanya kurongeka uye rakanangana nekuita, iro rinotsamira zvizere pamutengi ane ruzivo rwakadzama dhizaini. Kusiyana nezvikamu zvakapfava zvinogona kugadzirwa neakakosha maparamendi senge kupatsanura kwegomba uye chimiro, zvigadziko zvegranite zvinosanganisira zvakaomesesa zvimiro zvinodikanwa (senge chimiro chese, nhamba, chinzvimbo, uye saizi yemakomba, uye kunyatsoenderana nemimwe michina). Pasina dhizaini yakakwana yekudhirowa, hazvigoneke kuve nechokwadi chekuenderana pakati pechigadzirwa chekupedzisira uye chaicho chemutengi chinodikanwa chekushandisa, uye kunyangwe kutsauka kudiki kunogona kutungamira mukutadza kwechikamu kuiswa kana kushandiswa zvakajairika. Naizvozvo, tisati tatanga kugadzira, isu tinofanirwa kusimbisa iyo yakazara dhizaini yekudhirowa nemutengi kuti tiise hwaro hwakasimba hwekuzotevera kugadzirisa.

2. Kusarudzwa kweGranite Slabs: Kubva pane Precision Grade Requirements

Hunhu hwegranite slabs hunosarudza zvakananga kugadzikana uye hupenyu hwebasa rechikamu chekupedzisira chechikamu. Isu tinosarudza slabs zvakanyatsoenderana neyakajeka giredhi yegiredhi base, kuve nechokwadi chekuti zvinhu zvemuviri (zvakadai sekuoma, density, kugadzikana kwekupisa, uye kupfeka kushomeka) yezvinhu zvinosangana nezviyero zvinoenderana.
  • Kune mabhesi egraniti ane zvakaomesesa zvinodiwa (yepamusoro kupfuura giredhi 00): Isu tinoshandisa yemhando yepamusoro "Jinan Qing" granite. Rudzi urwu rwegranite rune zvimiro zvemuviri zvakanakisa, zvinosanganisira kusimba kwepamusoro (≥2.8g/cm³), kunyura kwemvura yakaderera (≤0.1%), uye kusimba kwekushisa kwekushisa (kudiki kwekuwedzera kwemafuta). Inogona kuchengetedza yakakwirira flatness uye kunyatsogadzikana kunyange munzvimbo dzakaoma dzekushanda, zvichiita kuti ive chinhu chakakodzera chepamusoro-chaiyo mechanical components.
  • Kune giredhi mechanicha zvikamu kana mapuratifomu epuratifomu ane chaiyo giredhi regiredhi 0: Isu tinosarudza "Zhangqiu Hei" giredhi. Mhando iyi yegranite inogadzirwa muZhangqiu, Shandong, uye zvimiro zvayo zvemuviri (sekuoma, kusapfeka, uye chimiro chakafanana) chiri padyo ne "Jinan Qing". Iyo haizadzise izvo chaizvo zvinodiwa zve 0-giredhi zvigadzirwa asi zvakare ine yakakwira mutengo-kuita reshiyo, iyo inogona kunyatso kudzikisa mutengo wekutenga kwemutengi pachinzvimbo chekuona mhando.

3. Kugadzirisa uye Kuputira Maitiro: Kunyatsotevedzera Maitiro eSainzi

Kugadziriswa uye kurovera kwegranite base zvikamu kunosanganisira akawanda malink, imwe neimwe inoda kudzora kwakasimba kuti ive nechokwadi chekupedzisira chigadzirwa. Iyo chaiyo process ndeiyi inotevera:

3.1 Kucheka Kwakashata uye Kukuya Kwakashata: Kuisa Hwaro hweKunyatsoita

Mushure mekusarudza iyo yakakodzera granite slab, isu tinotanga kushandisa michina yehunyanzvi (senge forklifts kana cranes) kutakura slab kumuchina wekucheka matombo wekucheka chimiro. Iyo nzira yekucheka inotora yakakwirira-chaiyo nhamba yekudzora tekinoroji kuti ive nechokwadi chekuti iyo yakazara dimension kukanganisa kwe slab inodzorwa mukati mediki renji. Zvadaro, slab yakachekwa inoendeswa kumuchina wekukuya weCNC wekukuya. Kuburikidza neyakaomesesa yekukuya maitiro, iyo pamusoro peiyo slab inotanga kuenzana, uye kupfava kwechikamu kunogona kusvika mukati me 0.002mm per square mita mushure meiyi link. Iyi nhanho inoisa hwaro hwakanaka hwekukuya kunotevera kwakanaka uye kunovimbisa kuti kunotevera kugadzirisa kunogona kuitwa zvakanaka.

3.2 Static Placement muConstant Temperature Workshop: Release Internal Stress

Mushure mekugaya kwakashata, chikamu chegranite hachikwanisi kutamirwa zvakananga kuhutano hwakanaka hwekukuya. Pane kudaro, inoda kuiswa statically mumusangano wekushisa wezuva rimwe chete. Chikonzero chekushanda uku ndechekuti panguva yekucheka kwakashata uye kukuya kwegaya, iyo granite slab inobatwa nemagetsi simba uye tembiricha shanduko, zvichikonzera kushushikana kwemukati. Kana chikamu chacho chakananga pasi pekukuya kwakanaka pasina kusunungura kushushikana kwemukati, kushushikana kwemukati kuchasunungurwa zvishoma nezvishoma panguva yekushandiswa kunotevera kwechigadzirwa, izvo zvinogona kukonzera deformation yechikamu uye kukuvadza kurongeka. Iyo inogara ichidziya tembiricha workshop (temperature control range: 20 ± 2 ℃, humidity control range: 45 ± 5%) inogona kupa nzvimbo yakagadzikana yekusunungurwa kwekunetseka kwemukati, kuve nechokwadi kuti kushushikana kwemukati kwechikamu kunosunungurwa zvakakwana uye kugadzikana kwemaitiro echikamu kunovandudzwa.

3.3 Manual Lapping: Zvishoma Nezvishoma Kunatsiridzwa kweSurface Precision

Mushure mekunge kushushikana kwemukati kwaburitswa zvakazara, chikamu chegranite chinopinda mugwaro rekuputira nhanho, chinova chinongedzo chikuru chekuvandudza kurongeka kwepamusoro uye flatness yechikamu. Maitiro ekuputira anotora nhanho-ne-nhanho nzira, uye akasiyana marudzi uye maratidziro ejecha rekuputira anoshandiswa zvinoenderana nechaiyo chaiyo zvinodiwa:
  • Chekutanga, kupeta jecha rakakasharara: Shandisa jecha rakakora-grained lapping (se200#-400#) kuti uenderere mberi nepamusoro pechikamu uye kubvisa kuremara kwepamusoro kunosiiwa nekukuya.
  • Zvadaro, kupenika jecha rakatsetseka: Tsiva nejecha rakakwenenzverwa (senge 800#-1200#) kukwenenzvera pamusoro pechikamu, kuderedza kushata kwepamusoro nekuvandudza kupera kwepamusoro.
  • Chekupedzisira, kunyatso lapping: Shandisa ultra-fine-grained lapping jecha (senge 2000#-5000#) kuitira kunyatsogadzirisa. Kuburikidza nenhanho iyi, kupfava kwepamusoro uye kurongeka kwechikamu kunogona kusvika kune preset precision giredhi (senge 00 giredhi kana 0 giredhi).
Munguva yekuputira, mushandisi anofanira kunyatso kudzora simba rekukanda, kumhanya, uye nguva yekuona kufanana kweiyo lapping mhedzisiro. Panguva imwecheteyo, jecha rinoputika rinofanira kuchinjwa panguva yakakodzera. Kushandisa rudzi rwakafanana rwejecha rinorasa kwenguva yakareba hakuzongokundikani kuvandudza hunyanzvi asi zvakare kunogona kukonzera makwara pamusoro pechikamu.

granite yekuyeresa tafura kutarisira

3.4 Kuongororwa kweFlatness: Kuve nechokwadi cheKunyatsofanirwa

Mushure mekunge kupeta kwakanaka kwapera, isu tinoshandisa yakakwirira-chaiyo yemagetsi nhanho kuti tiongorore flatness yegranite base chikamu. Maitiro ekuongorora anotora yakajairika nzira yekutsvedza: chiyero chemagetsi chinoiswa pamusoro pechikamu, uye iyo data inorekodhwa nekutsvedza munzira yakafanorongwa (yakadai seyakatwasuka, yakatwasuka, uye diagonal nzira). Iyo data yakarekodhwa inoongororwa uye kuenzaniswa neiyo chaiyo giredhi chiyero. Kana iyo flatness inosangana nechiyero, chikamu chinogona kupinda muchirongwa chinotevera (kuchera uye kuisa kuisa); kana isingaenderane neyakajairwa, zvinodikanwa kuti udzoke kune yakanaka lapping nhanho kuti igadziriswezve kusvika iyo chaiyo inokodzera. Iyo yemagetsi nhanho yatinoshandisa ine kuyerwa kweyero inosvika 0.001mm/m, iyo inogona kunyatsoona kupfava kwechikamu uye kuona kuti chigadzirwa chinosangana nemazvo zvinodiwa nemutengi.

3.5 Kuchera uye kuisa Setting: Kudzora kwakasimba kweGomba Position Kurongeka

Kudhirowa nekuisa kugadzika ndiwo ekupedzisira makiyi link mukugadziriswa kwegranite base zvikamu, uye iko kurongeka kwegomba chinzvimbo uye kunaka kwekuisa kuisa zvinokanganisa kuisirwa uye kushandiswa kwechikamu.
  • Kuchera maitiro: Isu tinoshandisa yakakwirira-chaiyo nhamba yekudzora kuchera michina yekuchera. Usati wachera, nzvimbo yegomba yakanyatsogadziriswa maererano nedhizaini yekugadzira, uye zvigadziro zvekuchera (zvakadai sekukurumidza kuchera uye kudya kwekudya) zvakagadzirirwa maererano nekuoma kwegranite. Munguva yekuchera, tinoshandisa mvura inotonhorera kutonhora chidimbu chekuchera uye chikamu chekudzivirira chidimbu chekudzikisa kubva pakupisa uye kukuvadza chikamu, uyewo kuderedza kuitika kwekutsemuka kwakapoteredza gomba.
  • Isa maitiro ekuisa: Mushure mekuchera, zvinodikanwa kuchenesa uye kuyera mukati megomba kutanga (bvisa marara uye maburrs mugomba kuti uve nechokwadi chekutsvedzerera kwegomba remadziro). Zvadaro, simbi inopinza (kazhinji yakagadzirwa nesimbi yakakwirira-yakasimba kana simbi isina tsvina) inopindirwa mugomba. Kukodzera pakati pekuisa negomba kunofanirwa kuve kwakasimba, uye pamusoro pekuisa kunofanirwa kunge kwakazara nepamusoro pechikamu kuti ive nechokwadi chekuti chinopinza chinogona kutakura mutoro uye kudzivirira kukanganisa kuiswa kwemimwe michina.
Izvo zvinofanirwa kucherechedzwa kuti iyo yekuchera maitiro eiyo granite base components ine yakakwira zvinodiwa kuti inyatso. Kunyangwe kukanganisa kudiki (senge gomba chinzvimbo kutsauka kwe 0.1mm) kunogona kutungamira mukutadza kwechikamu kuti chishandiswe zvakajairika, uye chikamu chakakanganisika chinogona kungoraswa, uye nyowani granite slab inoda kusarudzwa kuti igadziriswe zvakare. Naizvozvo, panguva yekuchera, isu takagadzira akawanda ekuongorora malink kuti tive nechokwadi chechokwadi chegomba chinzvimbo.

4. Sei Sarudza ZHHIMG yeGranite Base Component Processing?

  • Professional Technical Team: Tine boka revainjiniya vane ruzivo uye matekinoroji vanoziva zvimiro zveakasiyana matombo egranite uye tekinoroji yekugadzirisa yezvikamu chaizvo, uye inogona kupa rubatsiro rwehunyanzvi hwehunyanzvi uye mhinduro zvinoenderana nezvinodiwa nemutengi.
  • Advanced Processing Equipment: Isu takashongedzerwa neseti yakazara yezvigadzirwa zvemhando yepamusoro, zvinosanganisira CNC yekucheka michina, CNC yekukuya michina, yakakwirira-chaiyo yemagetsi mazinga, uye CNC yekuchera michina, iyo inogona kuve nechokwadi chechokwadi uye kunyatsoshanda kwekugadzirisa.
  • Strict Quality Control System: Kubva pakusarudzwa kwemaslabs kusvika kune yekupedzisira chigadzirwa chekuongorora, isu takagadzira yakasimba yemhando yekudzora hurongwa, uye imwe neimwe link inotariswa nemunhu akazvipira kuona kuti mhando yechigadzirwa chimwe nechimwe inosangana neyakajairwa.
  • Customized Service: Isu tinokwanisa kupa akagadziridzwa masevhisi ekugadzirisa zvinoenderana nemutengi dhizaini yekudhirowa uye chaiyo zvinodiwa, uye nekuchinjika kugadzirisa maitiro ekugadzirisa kuti asangane nezvinodiwa zvakasiyana zvevatengi.
Kana iwe uine kudiwa kwegranite base zvikamu uye uchida nyanzvi yekugadzira kuti ipe masevhisi ekugadzirisa, ndapota inzwa wakasununguka kutibata. Isu tinokupa iwe ruzivo rwakadzama rwechigadzirwa, tekinoroji mhinduro, uye makotesheni masevhisi, uye tinoshanda newe kugadzira emhando yepamusoro, yepamusoro-chaiyo granite mechanika zvikamu.

Nguva yekutumira: Aug-24-2025