Kugadzira Machining eCeramic Precision Kuri Kutsanangura Patsva Miganhu yeMetrology neAdvanced Manufacturing Here?

Mumaindasitiri ane njodzi huru uko micron imwe chete inogona kureva musiyano pakati pekushanda kwakakwana nekukundikana kukuru, zvinhu zvatinovimba nazvo pakuyera nekudzora kufamba hazvisisiri zvinhu zvisingashande—zvinova zvinopa simba rekugadzira zvinhu zvitsva. Pakati peizvi, kugadzira zvinhu nemazvo kwashanduka chinyararire kubva pakugona kuita zvinhu zvitsva kuita dombo reinjiniya rechizvarwa chinotevera. Uye pakati pekuchinja uku pane zvishandiso zvakaita sePrecision Ceramic Square Ruler, Precision Ceramic Straight Ruler, uye nyika iri kukura yezvikamu zvemazvo zvakagadzirwa kwete kungosangana nezvinodiwa chete—asi kuzvigadzirisa.

Kwemakumi emakore, metrology yaivimba negranite nesimbi yakaoma senzira dzayo huru. Granite yairatidza kugadzikana kwekupisa; simbi yairatidza kupinza kwemucheto. Asi zvese izvi zvaiuya nekubvumirana: granite inorema, inoputsika kana yarova, uye inokurumidza kupwanyika kana yabatwa nestylus kakawanda; simbi, kunyange yakasimba, inokura nekupisa, inoora nekufamba kwenguva, uye inounza kupindira kwemagineti munzvimbo dzine hunyoro. Sezvo ma semiconductor fabs, ma aerospace labs, uye vagadziri vezvishandiso zvekurapa vakaisa tolerances pasi pe1 micron, zvipingamupinyi izvi zvakava zvisingabviri kufuratira.

Pinda muzvigadzirwa zvemhando yepamusoro zveceramics—kunyanya, alumina (Al₂O₃) uye zirconia (ZrO₂)—zvakagadzirwa zvinoenderana nezvinodiwa murabhoritari kuburikidza nemaitiro akadzorwa, akanyatsojeka. Kusiyana nezvinoshandiswa muzvigadzirwa zveceramics zvechinyakare mumataira kana mumidziyo yetafura, zvinhu izvi zvakagadzirwa neinjiniya zvinopiswa nekupisa kwakanyanya uye kumanikidzwa kuti zvisvike padanho repamusoro (>99.5%), zvichikonzera chimiro chakafanana, chisina maburi chine hunhu hwemakanika uye hwekupisa. Iyi ndiyo nzvimbo yekugadzira ceramic nemazvo: chidzidzo chinosanganisa sainzi yezvinhu, kukuya kwe micron, uye kusimba kwemetrological kugadzira zvinhu zvinoramba zvakagadzikana mumakumi emakore ekushandiswa.

Semuenzaniso, tora Precision Ceramic Square Ruler. Mumarabhoritari ekugadzirisa akatenderwa kuISO/IEC 17025, maruler akadaro anoshanda semareferensi ekutanga ekusimbisa kumira kwakaringana mumichina yekuyera yakabatana (CMMs), masisitimu ekuongorora emaziso, uye kurongeka kwematurusi emuchina. Kutsauka kwemasekondi maviri e arc kunogona kushandura kuita chikanganiso chinoyerwa pamusoro pe envelopu yebasa ye500 mm. Makwere egranite echinyakare anogona kubata kururama kwekutanga, asi mipendero yawo inoderera nekubata kweprobe kakawanda. Makwere esimbi anogona kukonzera ngura kana magnetization. Zvisinei, imwe nzira yeceramic inosanganisa kuomarara kweVickers kunodarika 1600 HV ne zero magnetic permeability, near-zero water absorption, uye coefficient of thermal expansion (CTE) ye7–8 ppm/°C chete—yakafanana nemamwe maguruva asi ne edge integrity yepamusoro. Mugumisiro wacho? Chishandiso chekutarisa chinochengetedza 0.001 mm perpendicularity specification kwete kwemwedzi chete, asi kwemakore.

Saizvozvowo, Precision Ceramic Straight Ruler yave yakakosha mukushandiswa kunoda kurongeka kwakakwana. Kungave kusimbisa kutwasuka pamatanho ekubata wafer, kugadzirisa rails linear encoder mu lithography tools, kana calibrating surface profilers muR&D labs, aya ma ruler anopa kutwasuka uye kutwasuka mukati me ±1 µm pamusoro pe 300 mm - kazhinji zviri nani. Nzvimbo dzawo dzakapetwa uye dzakaporishwa uchishandisa diamond slurry pasi pemamiriro ekunze akadzorwa, dzobva dzasimbiswa kuburikidza ne interferometry kana high-resolution CMM scanning. Nekuti hadzina maburi uye hadzina makemikari, dzinoramba kuora kubva mukuchenesa solvents, acids, kana hunyoro - zvakakosha munzvimbo dzakachena uko kugadzira zvimedu kunofanira kuderedzwa.

Asi simba rekushandisa michina yeceramic chaiyo rinopfuura maturusi emetrology anoshandiswa nemaoko. Mumaindasitiri ese, mainjiniya ari kusarudza zvikamu zveceramic chaiyo zvemabasa aimbove akachengeterwa simbi kana mapolymers. Mumidziyo yesemiconductor, ceramic guide rails, wafer chucks, uye alignment pins zvinotsungirira aggressive plasma etching pasina kukanda magasi kana kupwanyika. Mumarobhoti ekurapa, majoini eceramic uye mahousings anopa biocompatibility, resistance wear, uye electrical insulation mune compact form factors. Mundege, zvikamu zveceramic mu inertial navigation systems zvinochengetedza calibration pasinei nekudengenyeka kwakanyanya uye kuchinja kwetembiricha.

Chinoita kuti izvi zvikwanisike hachisi chinhu chete—asi kugona kugadzirwa kwacho. Kugadzira neceramic nemazvo kwakaoma zvikuru. Kuomarara kweAlumina kunokwikwidzana nesafire, maturusi anorema akaputirwa nedhaimani, mapuratifomu eCNC akasimba, uye kukwesha/kupukuta kwematanho akawanda. Kunyangwe kushushikana kudiki kunobva mukusaita zvakanaka kwesimbi kunogona kukonzera kukanganiswa kwemuchina mushure mekugadzira. Ndosaka vashomanana vevatengesi vepasi rose vachisanganisa kugadzirwa kwezvinhu mukati meimba, kugadzira nemazvo, uye kupedzisa nemicron pasi pedenga rimwe chete—kugona kunoparadzanisa vagadziri vechokwadi vegiredhi remetrology kubva kune vagadziri veceramic.

chigadziko cheplate yepamusoro

KuZHONGHUI INTELLIGENT MANUFACTURING (JINAN) GROUP CO., LTD (ZHHIMG), kubatanidzwa uku ndiko kwakakosha muhungwaru hwedu. Kubva pakusarudzwa kweupfu husina kubikwa kusvika pakubvumidzwa kwekupedzisira, chikamu chega chega checeramic chakanyatsogadzirwa chinodzorwa zvakanyanya. Mitsetse yedu yePrecision Ceramic Square Ruler nePrecision Ceramic Straight Ruler inogadzirwa mumakamuri ekuchenesa eISO Class 7, ine kuteverwa kwakazara kune zviyero zvakaenzana neNIST. Yuniti yega yega inotakura nesitifiketi che calibration chinoratidza kutwasuka, kutwasuka, kumira, uye kuomarara kwenzvimbo (kazhinji Ra < 0.05 µm) - data rinokosha kune vatariri vemhando yepamusoro muvatengesi veTier 1 vemotokari, makontrakita ekudzivirira, uye semiconductor OEM zvakafanana.

Zvakakosha kuti zvishandiso izvi hazvisi "zvakarurama chete" chete - zvinogara kwenguva refu. Kunyange zvazvo mutengo wekutanga uchipfuura wegranite, kugara kwenguva refu kwavo kunoderedza kuwanda kwekugadziriswazve, kudzoserwa kwenzvimbo, uye nguva yekusashanda.mutongi wechikwere chedongoinogona kugara kwenguva refu kupfuura granite nhatu dzakaenzana munzvimbo dzinoshandiswa zvakanyanya, zvichideredza mutengo wese wekuva muridzi ukuwo ichivimbisa kuti zviyero zvinogara zvichienderana. Kumakambani anoshanda pasi peAS9100, ISO 13485, kana IATF 16949, kuvimbika uku kunoreva kugadzirira kuongororwa kwemari uye kuvimba nevatengi.

Musika uri kucherechedzwa. Sekureva kweongororo dzechangobva kuitwa muindasitiri, kudiwa kwezvigadzirwa zveceramics zvine hungwaru mumetrology nekufamba kuri kukura neanopfuura 6% pagore, zvichikonzerwa ne miniaturization muzvigadzirwa zvemagetsi, kudzora kwakasimba kweutsi hwemhepo mumotokari, uye kuwedzera kwendege dzemagetsi dzinoda zvikamu zvakareruka, zvisiri zvemagnetic. Masangano eNational metrology muEurope neNorth America ikozvino ari kuongorora zvinhu zveceramic zvemaprotocol ekugadzirisa echizvarwa chinotevera. Panguva iyi, vagadziri vematurusi emuchina vanotungamira vari kuisa zvinhu zveceramic zvakananga mumafuremu avo ekuvaka kuti vawedzere kugadzikana kwekupisa.

Saka, kugadzira ceramic nemazvo kuri kutsanangura patsva zvinogoneka here? Humbowo hunoratidza kuti hwatovepo. Hazvisi zvekutsiva granite kana simbi—zvinoreva kupa mhinduro yepamusoro apo kushanda, kugara kwenguva refu, uye kusimba kwezvakatipoteredza zvinonyanya kukosha. Kune mainjiniya vaneta nekubhadhara zvipingamupinyi zvezvinhu, ceramic haisi sarudzo chete. Ndiyo mhinduro.

Uye sezvo maindasitiri achienderera mberi nekufamba kwavo akananga kuchokwadi che nanometer, chokwadi chimwe chete chinova pachena: remangwana rekururama harizogadzirwe nesimbi kana kuvezwa nematombo. Richagadzirwa nesimbi yedongo.

ZHONGHUI INTELLIGENT MANUFACTURING (JINAN) GROUP CO., LTD (ZHHIMG) inyanzvi inozivikanwa pasi rose mukugadzirisa zvinhu zveceramic zvine hungwaru, inyanzvi mukugadzira zvinhu zveceramic zvine hungwaru, zvikamu zveceramic zvine hungwaru, Precision Ceramic Square Ruler, uye Precision Ceramic Straight Ruler yemetrology, semiconductor, aerospace, uye mashandisirwo ekurapa. Ichitsigirwa neISO 9001, ISO 14001, uye CE certifications, ZHHIMG inopa zvikamu zveceramic zvinoteverwa zvizere, zvakagadzirwa kuti zvipfuure mwero wepasi rose. Ongorora portfolio yedu pawww.zhhimg.com.


Nguva yekutumira: Zvita-05-2025