Kuvimbika kwekushanda kwemichina yakaoma—kubva kuma hydraulic support systems kusvika kuma Advanced Lithography Tools—kunonyanya kutsamira pazvimiro zvayo zve base (zvisiri zve standard). Kana nheyo idzi dzikakundikana kana kushata, kugadzirisa nekuchinja zvinhu kunodiwa kunofanirwa kuenzana ne structure perfectness, material properties, uye dynamic requirements zve application. Nzira yekuchengetedza zvinhu zvisina standard zvakadaro inofanira kutenderedza kuongororwa kwakarongeka kwerudzi rwekukuvara, stress dividence, uye functionality perfect, ukuwo kutsiva kuchida kutevedzera zvakasimba compatibility authentication uye dynamic calibration protocols.
I. Mhando dzeKukuvadzwa uye Maitiro Ekugadzirisa Akanangana
Kukuvadzwa kwezvigadziko zvakagadzirwa kunowanzoonekwa sekutyoka kwenzvimbo, kukundikana kwenzvimbo dzekubatanidza, kana kukanganiswa kwakanyanya kwejometri. Kukundikana kunowanzoitika muchigadziko chekutsigira chehydraulic, semuenzaniso, kutyoka kwezvigadziko zvikuru, izvo zvinoda nzira yekugadzirisa yakasiyana zvikuru. Kana kutyoka kukaitika panzvimbo yekubatanidza, kazhinji kunokonzerwa nekuneta kubva pakuzara kwekushushikana, kugadzirisa kunoda kubviswa kwemaplate ekufukidza nokungwarira, kusimbiswa neplate yesimbi inoenderana nesimbi, uye kusungirirwa kwemugero wakanyatsonaka kuti imbabvu huru irambe yakasimba. Izvi zvinowanzoteverwa nekusveta maoko kuti zvigoverwe uye kuenzana kwemasimba emutoro.
Munyaya yemidziyo yakanyatsogadzirwa, kugadzirisa kunonyanya kutarisisa kuderedza kukuvara kudiki. Funga nezvechigadziko chemidziyo yemaziso chinoratidza kutsemuka kwepasi nekuda kwekuzunguzika kwenguva refu. Kugadzirisa uku kwaizoshandisa tekinoroji yelaser cladding kuisa upfu hwe alloy hwakanyatsoenderana nechimiro che substrate. Iyi nzira inobvumira kudzora kwakanyatsojeka kweukobvu hwe cladding layer, zvichiita kuti pave nekugadzirisa kusina kushushikana kunodzivisa nzvimbo inokanganiswa nekupisa uye kuora kwepfuma kunokonzerwa nekukwesha kwemidziyo. Pakukwesha kwepamusoro kusingatakure mutoro, maitiro eAbrasive Flow Machining (AFM), achishandisa semi-solid abrasive medium, anogona kuzvigadzirisa ega kuti aenderane nemaitiro akaomarara, achibvisa zvikanganiso zvepasi uku achichengetedza chimiro chepakutanga che geometric.
II. Kusimbiswa uye Kudzora Kuenderana Kwechinhu Chinotsiviwa
Kutsiviwa kwechigadziko chakagadzirwa kunoda sisitimu yakazara yekusimbisa ye3D inovhara kuenderana kwejometri, kufananidza zvinhu, uye kukodzera kushanda. Semuenzaniso, muchirongwa chekutsiva chigadziko chemudziyo weCNC, dhizaini itsva yechigadziko inosanganisirwa muFinite Element Analysis (FEA) modhi yemuchina wekutanga. Kuburikidza nekugadzirisa topological, kugoverwa kwekuoma kwechikamu chitsva kunoenzaniswa nekungwarira nekwekare. Chinokosha ndechekuti, 0.1 mm elastic compensation layer inogona kuiswa munzvimbo dzekubatana kuti itore simba remachining vibration. Isati yaiswa kekupedzisira, laser tracker inoita spatial coordinate matching, ichiva nechokwadi chekuti parallelism pakati pechigadziko chitsva neguideways yemuchina inodzorwa mukati me0.02 mm kudzivirira kufamba kwekubatanidza nekuda kwekusarongeka kwekuisa.
Kuenderana kwezvinhu ndiko kusingakurukurwe pakusimbiswa kwekutsiva. Pakutsiva rutsigiro rwepuratifomu yegungwa, chinhu chitsva chinogadzirwa nesimbi isina tsvina yemhando mbiri yakafanana. Kuongororwa kwakasimba kwe electrochemical corrosion kunozoitwa kuti pave nemusiyano mudiki pakati pezvinhu zvitsva nezvekare, zvichiita kuti pasave nekuora kwe galvanic kunokurumidziswa munzvimbo ine mvura yegungwa yakaoma. Kune mabhesi akabatanidzwa, bvunzo dzekuwedzera kwe thermal expansion coefficient dzinofanirwa kudzivirira interfacial delamination inokonzerwa nekushanduka kwekushisa.
III. Kugadzirisa Kushanda Kwemagetsi uye Kugadzirisa Mashandiro
Mushure mekutsiva, kuyera mashandiro akazara kwakakosha kuti muchina udzorere kushanda kwawo kwekutanga. Chinhu chinonyanya kukosha ndechekutsiva base yemuchina we semiconductor lithography. Mushure mekuiswa, laser interferometer inoita bvunzo inochinja-chinja yekufamba kwetafura yebasa. Kuburikidza nekugadzirisa kwakanyatsojeka kwemukati me piezoelectric ceramic micro-adjusters yebase, kukanganisa kwekudzokorora kwenzvimbo kunogona kugadziriswa kubva pa 0.5 μm yekutanga kusvika pasi pe 0.1 μm. Kune mabhesi akagadzirwa anotsigira mitoro inotenderera, ongororo ye modal inoitwa, kazhinji inoda kuwedzerwa maburi ekunyorovesa kana kugoverwazve kwemass kuti frequency ye resonant yechikamu ichi ibve pane system inoshanda, nokudaro kudzivirira kupararira kwe vibration inoparadza.
Kugadziriswazve kwebasa kunomiririra kuwedzera kwemaitiro ekutsiva. Pakuvandudza base rebhenji rekuongorora injini yemuchadenga, chimiro chitsva chinogona kubatanidzwa nenetwork ye sensor ye strain gauge isina waya. Network iyi inotarisa kugoverwa kwekushushikana munzvimbo dzese dzemabheari munguva chaiyo. Data rinogadziriswa ne edge computing module uye rinodzoserwa zvakananga ku control system, zvichibvumira kugadziriswa kwe dynamic parameters dzebvunzo. Kugadziriswa uku kwakangwara hakungodzoreri chete asi kunovandudza kuvimbika kwekuyedza kwemuchina uye kushanda zvakanaka.
IV. Kugadzirisa Nekukurumidza uye Kutarisira Kutenderera Kwehupenyu
Maitiro ekushandira nekutsiva mabhesi akagadzirwa anofanirwa kuiswa mukati mehurongwa hwekugadzirisa hunoshanda. Kune mabhesi anosangana nenzvimbo dzinopisa, kuyedzwa kwe ultrasonic non-destructive testing (NDT) kwekota imwe neimwe kunokurudzirwa, kutarisa pa welds nenzvimbo dzekuisa pfungwa. Kune mabhesi anotsigira michina inodedera ne frequency high-frequency, kuongororwa kwemwedzi wega wega kwe fastener pre-tension kuburikidza nenzira ye torque-angle kunovimbisa kuvimbika kwekubatana. Nekugadzira modhi yekushanduka kwekukuvara yakavakirwa pahuwandu hwekupararira kwe crack, vashandisi vanogona kufanotaura nemazvo hupenyu hwasara hwebhesi, zvichibvumira kugadzirisa maitiro ekutsiva ma cycles - semuenzaniso, kuwedzera kutsiva kwebhokisi re gearbox kubva pamakore mashanu kusvika kumakore manomwe, zvichideredza zvakanyanya mari yese yekugadzirisa.
Kugadziriswa kwehunyanzvi hwemabhesi ekugadzirisa zvinhu kwakashanduka kubva pakupindura pasina kupindira kuenda pakupindira kwakangwara. Nekubatanidza matekinoroji ekugadzira epamusoro, kunzwa kwakangwara, uye kugona kwedhijitari, ecosystem yekuchengetedza yeramangwana yezvivakwa zvisiri zvemhando yepamusoro ichaita kuti izviongorore kana kukuvara kwakuvara, sarudzo dzekugadzirisa dzinotungamirirwa, uye kuronga kwekutsiva kwakagadziridzwa, zvichivimbisa kushanda kwakasimba kwemidziyo yakaoma pasi rese.
Nguva yekutumira: Mbudzi-14-2025