Sei Kurapa Kunoiswa Pamapuratifomu Epamusoro EGranite Akakodzera, uye Chinangwa Chipi Chakakosha Chinoshandisirwa Maitiro Aya muMetrology?

Rwendo rwePrecision Granite Surface Plate kubva padombo risina kugadzirwa kuenda kuchinhu chine certification metrology chinosanganisira matanho akawanda ekugadzira akagadzirwa neunyanzvi. Kunyange zvazvo kugadzira kwekutanga kuchigadzira chimiro chakazara, danho rekupedzisira, rakakosha rinowanzo kuve kushandiswa kwekurapwa kwe lapping. Kune avo vari muindasitiri ye ultra-precision—kubva pakuongorora ndege kusvika pakugadzira mold—kunzwisisa kuti sei lapping ichikosha ndicho chinhu chikuru pakunzwisisa kukosha kwechokwadi uye kushanda kwechishandiso ichi.

Kurovera pasi hakusi kungopukuta chete; inzira yehunyanzvi, yekunatsiridza jometri iyo inosarudza zvakananga kururama kwakakwana, kuvimbika, uye mashandiro epuratifomu yegranite. Ndiyo danho rekupedzisira, rinoita kuti dombo rive datum plane chaiyo, inoyerwa.

Kunze kweKugadzira Machining: Chinhu Chinokosha Pakurovera Mapaipi

Maitiro ekutanga ekugadzira, akadai sekucheka nekukuya zvakanyanya, akakosha pakubvisa zvinhu zvakawanda uye kuita kuti zvive zvakatsetseka. Zvisinei, kunyangwe maitiro ekugadzira akanakisa anounza kusawirirana padanho repamusoro, kusanganisira:

1. Kukuvadzwa uye Kushushikana Pasi pevhu: Kukuya kunoita kuti pave nemaburi madiki uye kunosiya kushushikana pamusoro pevhu. Kushushikana uku kunogona kutungamira pakusagadzikana kwenguva refu, zvichikanganisa kururama kwakavimbiswa kweGranite Components nekufamba kwenguva.

2. Kusakwana kweGeometric: Zvishandiso zvekukuya zvinosiya mavanga ezvishandiso akapfupika, achidzokorora uye kusimba kwesimba, izvo, kunyange zvidiki, hazvigamuchirwi pakushandiswa kwe sub-micron precision. Kusakwana uku kunounza zvikanganiso zve geometric zvinoita kuti plate isashande pazvishandiso zve high-magnification optical kana tactile metrology.

3. Kusaenderana kweMaumbirwo ePamusoro: Pasi, kunyange zvazvo rakati sandara pachiyero chikuru, harina maumbirwo akafanana uye akatsetseka anodiwa kuti rishandiswe zvinobudirira nemidziyo yekuyera inonzwisisika.

Chinangwa cheKubatanidza Mapaipi: Kuwana Chokwadi cheJomethri uye Hunhu Hwakanaka hweMashandiro

Kurovera jira (lapping) inzira inokwesha uchishandisa slurry yakatsetseka, inodzorwa kubvisa zvinhu zvakaenzana pamusoro pese. Maitiro aya anogadzirisa jometri uye kupedzisa kwemusoro panguva imwe chete, zvichiita zvinangwa zvakakosha:

1. Kusvika pakuva neNanometer-Level Tambanuko uye Kururama

Chinangwa chikuru chekukanda jira nderekubvisa zvikanganiso zve geometric zvinosara nekukuya uye kuwana mwero wepamusoro we flatness. Kune ma reference-grade Precision Granite Platforms (semuenzaniso, Grade 00 kana Calibration Grade), kutsungirira kunodiwa kunowanzoda flatness deviations inoyerwa mumazana e nanometers.

• Simba reKuisa Mapaipi neMaoko: Kunyange zvazvo michina yekuisa mapaipi otomatiki ichibata mapoinzi akawanda, magumo anonyanya kuoma, kunyanya paGranite Machine Structures dzakaoma kana maGranite Rulers madiki, anonyatsoshanda nemazvo, anowanzo vimba nehunyanzvi husina muganho hwenyanzvi dzekuisa mapaipi. KuZHHIMG®, tinovimba nenyanzvi dzine ruzivo rwemakumi emakore dzinogona kushandisa kudzvanya kwakakosha uye hunyanzvi kuti "dziverenge" pamusoro uye dzibvise mapoinzi madiki akakwirira nemaoko, maitiro anosvika padanho reNanometer-Level Precision risingawanikwe nemuchina wega. Izvi zvinoita kuti plate ive yechokwadi, yakarurama nemasvomhu.

2. Magadzirirwo akafanana epamusoro (Kupedzisa) ekushanda zvakanaka

Kurovera kunonatsa magadzirirwo epamusoro (kazhinji kacho kunoyerwa muRa kana Rq) kusvika pakupera kwakafanana, kusina divi, izvo zvakakosha pakushanda kweplate nemidziyo yekuyera:

• Kuramba Kutsvedza Kwakanaka: Nzvimbo yakamonera inoita kuti pave nekukweshana kunogara kwenguva refu uye kushoma kana uchitsvedza magauge blocks, mageji ekukwirira, kana mareferensi square muplate. Kuramba uku kwakafanana kwakakosha pakuyerwa kwakarurama pasina kukonzera zvikanganiso zvekudhonza.

• Kukwinya Nekunamatira Zvinobudirira: Kune mashandisirwo emetrology anoda kuti magauge blocks kana mamwe mareferensi anofanirwa "kukwinya" pamusoro peplate (kunamatira kwemamorekuru kunowanikwa nepamusoro pakanyatsotsvedzerera, pakaenzana), kupedzisa kwakafanana, kwakaderera kweRa kunowanikwa kuburikidza nekukwinya kwakakosha. Kugona uku kwekukwinya kunovimbisa kugadzikana kwakanyanya uye kururama kwekuyera kwestack-up.

• Kudzora Mafirimu Emhepo: Mumashandisirwo anosanganisira Granite Air Bearings kana ma motor stages anomhanyisa akaiswa paGranite Components, kutsetseka kwakanyatsogadzirwa nekupedzwa kwakakosha pakuchengetedza ukobvu hwefirimu remhepo hwakafanana uye hwakagadziriswa, zvichivimbisa kufamba kwakatsetseka, kusina kukweshana.

3. Kurerutsira Kushushikana uye Kugadzikana Kwenguva Refu

Kupfuura kuvandudzwa kwejometri uye magadzirirwo, kurovera kwacho kunoita basa rakakosha mukugadzikana kwenguva refu kwepuratifomu. Maitiro aya anobvisa kukuvara kwepamusoro-soro uye kushushikana kwakasara kunounzwa nechikamu chekukuya chakasimba.

• Kubvisa Stress: Nekubvisa zvinyoro nyoro uye zvishoma nezvishoma chikamu chepamusoro chakamanikidzwa, kurovera kunodzivirira granite kuti isachinje chimiro chayo nekufamba kwenguva. Izvi zvakakosha pakuongororwa kweHigh-Precision Aerospace Parts, uko plate inofanira kuchengetedza kugadzikana kwayo kwemakore, pasinei nekuchinja kwezvakatipoteredza. ZHHIMG® Black Granite, yatove yepamusoro nekuda kwekuwanda kwayo (3100 kg/m³) uye CTE yakaderera, inosimbiswa zvakanyanya nekurapa uku kwekupedzisira kunoderedza kushushikana.

Kuzvipira kweZHHIMG®: Kunyatsorongeka Kwakavakirwa paUnyanzvi Hwekugadzira Zvinhu

Kuomarara uye mutengo unobatanidzwa nekurapwa kwechokwadi kwe lapping zvinowanzoita kuti vagadziri vasaite danho iri kana kuti vagamuchire "kupedza kukuya." Zvisinei, kuZHHIMG Group, lapping idanho risingakurukuriranwe rakabatana zvakananga nepfungwa yedu yemhando yepamusoro: "Bhizinesi rekuita nemazvo harigone kuve rinoda zvakawanda."

Purati yega yega yeGranite Surface Plate yatinopa—kubva kune inoshandiswa seCMM Base kusvika kune inoshanda seLaboratory Granite Measuring Rulers—inoitwa nenzira iyi yakaoma mukati me10,000 m² Constant Temperature and Humidity Workshop. Kuzvipira uku, kunotsigirwa nezvitupa zvedu zvepasi rose (ISO, CE) uye global patent portfolio, kunoita kuti mutengi paanoisa chinhu pachigadzirwa cheZHHIMG®, aise chiyero chake chakakosha pahwaro hwechokwadi chakasimbiswa.

Kuisa machira pamadziro ndiko musiyano uripo pakati pechigadzirwa chinoshanda nechishandiso chemetrology chakanyoreswa—ndicho chinhu chekupedzisira, chakakwana chinovimbisa kunyatsojeka kunodiwa pakugadzira zvinhu zvemazuva ano.