Nei Ultra-Precision Metrology Yakakosha kune Yemahara-Fomu Chikamu Chiyero

Munzvimbo dzinodiwa dzeaerospace, kugadzira kwepamberi, uye dhizaini yakaoma, yemahara-fomu zvikamu-izvo zvinotsanangurwa neasina-standard maumbirwo uye akaomarara geometries-ndiyo dombo rekuvandudza. Nepo zvikamu izvi zvichigonesa kubudirira mukugadzira uye kushanda, chimiro chazvo chakasiyana chinopa matambudziko makuru kune echinyakare kudzora kwemhando. Kuwana zvakakwana kuyerwa kwechiyero kune aya emahara-fomu zvikamu hazvisi zvekusimbisa mhando; ndiyo inokonzeresa yekuvandudza, uye inoda iyo yakatsiga yekuyera nharaunda inogoneka.

PaZHONGHUI Boka (ZHHIMG®), kwatino hunyanzvi muhwaro hwegranite hwepamusoro-soro hunotsigira mabasa ekuyera aya, tinoona kuti kugona kuyera nemazvo mafomu akaomarara kwakabatana zvakananga nekugadzikana kweiyo yese metrology system.

Iyo Methodology Yekuyera Kuoma kunzwisisa

Kuyera zvinhu zvakaita sema turbine blades akaomarara, prosthetic implants, kana architectural façade element zvinoda nzira ine mativi mazhinji, inofamba kure kupfuura nyore calipers uye micrometer.

Nhanho yekutanga mune chero basa remetrology kugadzikana kwezvakatipoteredza. Pamberi pese sensor inobata chikamu, iyo yese system inofanirwa kuchengetedzwa kubva kune kunze kukanganisa. Izvi zvinotanga nechikuva chekuyeresa. Kune epamberi scanning uye yekuferefeta michina inoshandiswa mundima iyi-yakadai seCoordinate Measuring Machines (CMMs) uye 3D laser scanners-inodiwa nhanho yekurongeka inogoneka chete kana sisitimu yazorora pachigadziko chinonyorovesa kudedera. Ichi ndicho chikonzero mabhesi edu eZHHIMG® Nhema Granite, ane density yepamusoro uye echisikigo anti-vibration zvivakwa, akabatanidzwa mune yepamusoro-yekupedzisira metrology labs pasi rese.

Pakutora data, matekiniki emazuva ano anotonga:

• 3D Laser Scanning: Iyi nzira inokurumidza kutora iyo yakazara, yakaoma yepamusoro geometry yeyemahara-fomu chikamu, ichipa mamirioni epamusoro-density data mapoinzi (iyo gore point). Izvi zvakakosha kuzvinhu zvakakura, zvakaita semiviri yemotokari yakasarudzika kana zvivezwa zvakakura zvekuvaka, zvichibvumira mainjiniya kuti vagadzirezve modhi yedhijitari yekuongorora.

• Near-Field Photogrammetry: Nekushandisa makamera kutora mifananidzo ine mativi akawanda kubva pamakona akawanda, maalgorithms echizvino-zvino anoshandura mifananidzo ine mativi maviri kuita mamodheru ane mativi matatu. Izvi zvinonyanya kushanda kuzvinhu zvakakura, zvakamira apo kuongorora kwemuviri kusingaite.

• Advanced Probing (CMM): Kune akakosha maficha emukati kana madiki madiki anoda micron-level verification, maCMM akashongedzerwa nepamusoro-chaiyo probes anoramba ari egoridhe mwero. Pano, iyo granite base yakasimbiswa flatness ndiyo yakakosha, sezvo chero micro-deformation mune referensi repamusoro inoshandura zvakananga mukuyera kusavimbika.

Nhanho yekupedzisira, Data Processing uye Analysis, ndiko uko kukosha kwechokwadi kunovhurwa. Yepamberi software inoongorora iyo yakabatwa point gore kana probe data, kusefa kunze ruzha uye kuyerwa kusava nechokwadi. Iyo yakatorwa yejometri modhi inozoenzaniswa zvine hungwaru ichienzaniswa neyekutanga CAD dhizaini yakatarwa. Kuziva nekugadzirisa kutsauka kwejometri kare-chikamu chisati chaenda kune chinhanho chinotevera chegungano-ndiwo mutsauko pakati pekugadzirwa kwakanaka uye kunodhura rework.

Izvo Zvisingapokane Zvakanakira zveYakarurama Yemahara-Fomu Metrology

Kuisa mari muchiyero chepamusoro-chaiyo chezvikamu zvakaoma zvinopa zvakadzika zvekutengesa uye zveinjiniya mabhenefiti:

• Hunhu Hwakavimbiswa uye Kuita: Kune akakwira-stakes maapplication senge aerospace injini zvikamu kana zvekurapa, kunyangwe diki diki zvikanganiso zvinogona kukanganisa zvakanyanya kuita uye kuchengetedzeka. Kuyera kwakaringana kunosimbisa kuti yega yega parameter yeiyo yakaoma geometry inosangana neyakaomesesa yemhando yezvinodiwa, inofamba kupfuura kungoshanda kugamuchirwa kune yakasimbiswa kunaka.

• Enhanced Assembly and Fit: Mumagungano akakura, akadai seagara agadzirwa zvivakwa kana mafuremu emuchina akaomarara, kuyerwa kwakaringana kwezvinhu zvisiri-standard zvekubatanidza zvinogonesa kuenderana. Izvi zvinoderedza nguva yekugadziriswa kwenzvimbo, kuwedzera kukurumidza kwekuvaka, uye kuvimbisa kutendeseka kwese kwechimiro kwakavimbiswa nedhizaini.

• Kuderedza Mutengo Kuburikidza Nekubvisa Marara: Nekutora uye kugadzirisa kutsauka munzira yekugadzira kare, vagadziri vanoderedza zvakanyanya kudiwa kwezvinodhura mushure megungano rework, kukwenya, uye kutambisa zvinhu. Iyi proactive quality control inopindirana nekuzvipira kwedu kweZHHIMG® ku "Hapana kubiridzira, Hapana kuvanza, Hapana kurasika" mukugadzira.

• Kutyaira Dhizaini Innovation: Yakavimbika, yakakwirira-chaiyo kuyerwa kunobvisa zvipingamupinyi zvetekinoroji zvevagadziri. Kuziva kuti maumbirwo akaomarara, organic, kana asina kujairika anogona kuyerwa nguva dzose uye nekuvimbika kunopa vagadziri chivimbo chekuongorora mafomu akaomarara uye akakwenenzverwa, achisundira miganhu yezvinhu zvinogadzirwa.

Mukupedzisa, kuyerwa kwezvikamu zvemahara-fomu chiratidzo chehunyoro hwemazuva ano metrology. Nekubatanidza nheyo dzakatsiga senge mabhesi edu epamusoro-soro egranite ane advanced scanning uye yekuongorora matekinoroji, indasitiri inogona kugadzirisa zvine chivimbo matambudziko ekuomarara, kuve nechokwadi chemhando yepamusoro uku ichienderera mberi ichisimudzira kumucheto kwekugadzira nekugadzira.